Search for "sump size calculator" and you'll find plenty of quick percentage-based answers — but a sump that's sized purely on a percentage of display volume can still be the wrong size in practice. Sizing a sump properly means working through a short list of factors, most of which have nothing to do with a simple percentage.
Short Answer
A commonly cited starting point is sizing a sump at roughly 20-30% of the display tank's volume — but the number that actually matters most is how much water drains down from the display into the sump when the return pump stops (such as during a power outage), because the sump has to absorb that volume without overflowing. Beyond that, equipment space (heater, skimmer, refugium, ATO reservoir, media) and the stand footprint the sump has to physically fit into are the other major factors. The percentage heuristic is a sanity check, not a calculation.
Step 1: Start With the Drain-Down Volume
This is the most important calculation, and it's the one most "quick" sump sizing guides skip entirely.
While a sump-fed system is running, the display tank and the sump are both holding water at a stable, equilibrium level — water flows from the display down to the sump via the overflow, and the return pump sends water back up to the display, at matching rates.
The moment power is lost, that balance breaks immediately. The return pump stops sending water up, but gravity keeps draining the display down through the overflow until the display reaches a new, lower equilibrium — typically wherever the overflow's drain opening sits, or lower. All of the water that drains out of the display during that process has to land in the sump.
If the sump doesn't have enough empty space above its normal running water level to hold that volume, the result is an overflow onto the floor — every single time the power goes out, with zero warning.
How to estimate it: calculate the volume of water in the display tank between its normal operating water level and the lowest level the overflow would allow it to drain to. That volume (plus a safety margin) is the minimum empty headroom the sump needs above its normal running level.
Step 2: Account for Equipment Space
A sump isn't just an empty box of water — it's typically divided into compartments (baffles) that each serve a purpose:
- Drain/intake section — where water from the display first arrives, often where mechanical filtration (socks, pads) sits
- Equipment/refugium section — heater, protein skimmer (saltwater), refugium for macroalgae or extra biological filtration, media baskets
- Return section — where the return pump sits, drawing from the lowest, calmest water
Each of these takes up real volume that isn't available water capacity in the way an empty tank's volume would be. A sump that looks adequately sized as an empty box can feel cramped once a heater, skimmer, and ATO float switch are all competing for space in the same compartment. It's worth sketching out roughly which equipment goes where before finalizing dimensions, rather than buying a sump and then discovering there's nowhere to put the skimmer.
Step 3: Check Overflow and Return Plumbing Capacity
The sump's size doesn't help if the plumbing connecting it to the display can't move water at the rate the system needs. As covered in our guide to how an aquarium overflow box works, the overflow (drain side) needs to be able to handle at least the return pump's full flow rate, ideally with margin — an overflow that can't keep up with the return pump causes the display's water level to rise, which is its own problem entirely separate from sump volume. The same "match the components to each other, not just to the tank" logic applies to choosing the return pump itself — oversizing it relative to what the overflow and sump can actually handle creates a mismatch, similar in spirit to oversizing a filter relative to a tank's needs.
This is also where the display tank's own construction becomes relevant: a tank with a center brace across its top affects how overflow and return plumbing can physically be routed through the top of the tank, which in turn affects what's practical on the sump side.
Step 4: Check the Stand Footprint
A sump has to physically fit inside the stand beneath the display — alongside the return pump, any controllers, and whatever else lives on the stand. This is often the practical ceiling on sump size, regardless of what the drain-down and equipment calculations suggest would be ideal. If you're comparing tank sizes for a new setup and planning to run a sump, it's worth checking stand footprint options for each size under consideration — a larger display tank doesn't automatically come with a stand that has more usable interior space for a sump.
Worked Example
For a hypothetical 65-gallon display running a sump-fed system:
- 20-30% heuristic: suggests roughly 13-20 gallons as a starting ballpark
- Drain-down volume: depends entirely on the overflow's drain height relative to normal water level — this needs to be checked against the specific tank and overflow, not assumed
- Equipment space: heater, plus skimmer/refugium if applicable, plus ATO reservoir — easily several gallons of "occupied" space within the sump
- Stand footprint: sets the outer dimensional limits regardless of the above
The takeaway from this example isn't a specific number — it's that the 20-30% figure is a starting point that the other three steps will adjust, sometimes significantly, in either direction.
Quick Reference
- Start with the 20-30%-of-display-volume heuristic as a rough baseline, not a final answer
- Calculate drain-down volume (water that drains to the sump if the return pump stops) — this is the critical number
- Ensure the sump has enough empty headroom above its running water level to absorb that drain-down volume
- Plan compartments/baffles for drain, equipment, and return sections before finalizing dimensions
- Confirm overflow and return plumbing can handle the return pump's full flow rate with margin
- Check the display tank's bracing/top layout for how plumbing can be routed
- Confirm the sump fits within the actual stand footprint, with room for the return pump and controllers
- When in doubt, oversize modestly rather than undersize — extra headroom is rarely wasted